Komatsu D475A-5E0 and D475ASD-5E0 Bulldozer Field Assembly Instruction (GEN00051-03)

GEN00051-03 is the field assembly instruction for the D475A-5E0 and the D475ASD-5E0, the later versions of Komatsu's D475 dozer. It's for the crew putting a shipped machine together.

Fits

D475A-5E0 and D475ASD-5E0 from serial 30001. The earlier Galeo D475A-5 (from 20001) uses GEN00012-00, also in our catalog.

Quick facts

• Manual Number: GEN00051-03
• Models: D475A-5E0, D475ASD-5E0
• Serial: 30001 and up
• Type: Field assembly instruction
• Includes: Undercarriage, ripper, blade, cab
• Format: PDF, 240 pages

What's in it

It starts with specs, precautions, tools and torques. The assembly steps run in order: setting the track shoes and the machine, the blade lift cylinders, the undercarriage, the return filter, pivot chamber oil and a fluid check. Then come the ripper, trunnions and track shoes, and track tension. Blade assembly and installation follow, then the operator's cab and the later steps.

At 240 pages it goes into a fair bit of detail. That's what you need on a machine this size, where a missed step can mean a lift that has to be redone.

Table of contents

• Specs, precautions, tools and torques
• Track shoe setting, machine setting and blade lift cylinders
• Undercarriage, return filter, pivot chamber oil and fluid checks
• Ripper, trunnions and track shoes, track tension
• Blade assembly and installation
• Operator's cab and later steps

Good to know

The order of the steps matters more than it looks. Some parts have to go on before others to leave room for tools or slings, and the final checks confirm everything works before the machine is handed over. Following the guide as written avoids having to take something off again to get at a bolt behind it.

Before you buy

This is an assembly guide, not a repair manual. For troubleshooting and overhaul you'll want the machine's shop manual as well.

PDF, 240 pages, English. Download link straight after checkout. We're an independent seller with no link to Komatsu.