Komatsu 95-2 Series 4D95LE-2 Diesel Engine Shop Manual (SEBM018803)

SEBM018803 is the 2002 engine shop manual for the 4D95LE-2, a four-cylinder diesel used in several Komatsu midi excavators and a mobile crusher.

Fits

4D95LE-2. Machines named in the manual: PC60-7, PC75UU-3, PC78US-6, PC78UU-6 and the BR100JG-2 mobile crusher.

Quick facts

• Manual Number: SEBM018803 (2002)
• Engine: 4D95LE-2
• Series: 95-2
• Used In: PC60-7, PC75UU-3, PC78US-6, BR100JG-2
• Type: Engine shop manual
• Format: PDF, 180 pages

What's in it

The book starts with general specs and engine data, then structure and function. Testing and adjusting gives the checks and settings, and disassembly and assembly covers the teardown and rebuild. The maintenance standards and the repair and replacement of parts finish it, in 180 pages.

It's a straightforward, mechanically managed engine, and a good rebuild depends on the measurements. The wear limits here tell you whether liners, pistons, bearings and valves can be reused.

Machine shops and owners of the PC60-7 or PC78 series will get the most out of it. It's also useful for crusher operators, who don't often find engine information for the BR100JG-2.

Table of contents

• General specs and engine data
• Structure and function
• Testing and adjusting
• Disassembly and assembly
• Maintenance standards
• Repair and replacement of parts

Good to know

Before you strip an engine, it's worth running the tests in this book first. The checks in the testing chapter often show whether the problem is in the engine itself or in fuel, air or electrics around it. That can save a teardown. If it does need opening up, the service limits tell you which parts are still good. Engine shops tend to keep a book like this open beside the stand for the whole job. It has the clearances, the torque values and the assembly order in one place, so there's no guessing at a figure. The specs are set out by engine model, so check you're reading the line for your engine before you measure anything.

Before you buy

Check the engine plate. The 95E-5 and KOHAG engines have their own manuals (SEN01966-14 and SEN04357-00).

PDF, 180 pages, English. Download link straight after checkout. We're an independent seller with no link to Komatsu.