KAW-99924-1267-04 Kawasaki

Kawasaki ER-5 Service Manual 2001-2005 (99924-1267-04)

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Kawasaki factory service manual 99924-1267-04 for the 2001 to 2005 ER-5 (ER500-C1 to C5 and D1). Engine, clutch, transmission, brakes and wiring. 334 pages.

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Specifications
BrandKawasaki
ModelER500-C1 to C5, ER500-D1
Year2001–2005
Part Number99924-1267-04
ModelER-5 (ER500)
CodesER500-C1-C5, D1
Years2001-2005
TypeService manual
Pages334
CompatibilityKawasaki ER-5 (ER500), 2001-2005: ER500-C1 (2001), ER500-D1 (2001), ER500-C2 (2002), C3 (2003), C4 (2004) and C5 (2005). Factory service manual P/N 99924-1267-04. Beginning frame numbers listed by year.
FormatPDF
DeliveryInstant, after checkout
Product codeKAW-99924-1267-04
Instant accessDownload link after checkout
Any deviceComputer, tablet or phone
Support[email protected]

The ER-5 is the parallel-twin commuter a lot of riders learn on, and many owners do their own servicing. This is Kawasaki's dealer manual for it, covering everything from chain and valve adjustment to a full engine rebuild.

Fits

ER500-C1 and D1 (2001), C2 (2002), C3 (2003), C4 (2004) and C5 (2005). Beginning frame numbers are listed by year.

Table of contents

  • General Information - specs, torque tables, model ID
  • Periodic Maintenance - service intervals, adjustments
  • Fuel System
  • Cooling System
  • Engine Top End - head, valves, cylinder, piston
  • Clutch and Engine Lubrication
  • Engine Removal/Installation
  • Crankshaft/Transmission
  • Wheels/Tires
  • Final Drive
  • Brakes
  • Suspension
  • Steering
  • Frame
  • Electrical System - wiring diagrams
  • Appendix - troubleshooting

Check before you buy

Check your model code on the frame against the list above.

PDF, 334 pages, English. Download link right after checkout. Independent seller, not affiliated with Kawasaki.